Preparation Tanks
TTP Tien Tuan cooperates with Airplan - Spain to supply preparation tanks for various applications.
Material
- Interior: All parts in contact with the product are made of AISI 316L stainless steel or other similar materials, finished according to client requirements.
- Exterior: The parts that are not in contact with the product are made from AISI 304L stainless steel or other similar materials.
Pressure
The equipment is certified as pressurized equipment according to AD Merkblatter and ASME BPE standards. Our equipment is built according to European Directive 97/23/EC governing pressure equipment and is supplied with the CE mark (PED). We have also earned accreditation that allows us to certify our pressurized equipment with the “U” mark, according to ASME BPVC, at the client’s request. Likewise, our equipment is designed to operate under vacuum conditions up to -1 bar.
Design with Heating/cooling through:
- Jacket
- Half-tube
- Dimple jacket
In addition, insulation provided by a welded jacket with mineral wool filler, as specified by ASME BPE/FDA, and outer plating in polished stainless steel, welded to the main body.
Process temperature control:
A stand-alone temperature control skid is also available. The temperature is controlled on the same touchscreen used for the entire rest of the process.
Process control
Thanks to customized software developed by AIRPLAN, users can automate production recipes, generate reports and manage and record different process variables. The software is programmed and customized for each equipment. We also offer optional compliance with regulation 21 CFR Part 11. Integrated equipment control via a SCADA system Remote control (telecontrol) and maintenance through a VPN router.
STERILE SOLUTION PRODUCTION VESSEL
- Sterile preparation of liquids such as ophthalmic solutions, injectables, etc.
- Allows working with a wide range of partial capacities, from 10-15% up to 100% of the nominal useful vessel volume
- Easy application of CIP/SIP process in all our vessels
Mixer
Magnetic agitator especially designed for the preparation of easy-to-clean sterile solutions
LARGE VOLUME TANK FOR PARENTERAL SOLUTIONS
- Preparation of all types of parenteral solutions
- Capacities of up to 4,000 US gal (15,000 l)
- Easy application of CIP/SIP cleaning processes
Mixer
- Normally with a magnetic agitator located at the bottom of the vessel.
- Other mixing systems may be implemented at the request of the client.
BIOVESSEL
- For use during fermentation processing, growth and control of biological Cultures
- Versatility and easy adaptation to biological processes
- Control of suitable environmental conditions for the process (temperature, pressure, pH, O₂ concentration, etc.)
- Easy application of CIP/SIP cleaning processes
Mixer
- As appropriate for each biological process.
- Magnetic agitator available, installed at the bottom of the vessel
SYRUP VESSEL
- Preparation of syrups, suspensions and other solutions
- Especially designed to work with solutions with high sugar concentration
- Capacity according to client requirements
- Suitable for vacuum and over-pressurization processes
Loading options
- External solid raw material loading by means of in-line recirculation The system allows to make products of a wide range of viscosities.
- Easy loading of solid raw materials using vacuum systems.
- High-speed agitator enabling easy product homogenization. Optional second anchor-type agitator to facilitate processes with high viscosity solutions..
- Storage tank for liquid products
- Capacity according to client requirements
- Adapted to the operating conditions, temperature and pressure, and to the type of product being stored
- Optional stirring and control systems
- Suitable for operation in potentially explosive environments (ATEX /NFPA) upon request
CIP/SIP CLEANING SYSTEM
“In situ” cleaning system CIP (clean-in-place)/SIP (sterilize-in-place) that makes it possible to manage the four key factors in cleaning operations:
- The impact produced by the flow and pressure of water and detergent
- Concentration and type of detergent solution
- Temperature control
- Different phases of the production programs
- Replicable process. Consistent results from each cleaning cycle
- Automated cleaning process with confirmation via software
- Designed according to international standards
- Practical instructions for cleaning processes
- Data protection. Information is protected by multiple password levels
- Environmentally friendly. Low energy, water and detergent consumption
- May be operated manually or automatically
- Easy to move around
- Time-saving. Fast cleaning process
- Prevents cross-contamination
THE PRO CLEAN CIP systems are available as mobile or fixed systems.
